out features is the DSM-P Separator Unit, which, equipped with seven independently operating modules, strips waste from even the most intricate blanks. This innovation, Harry says, eliminates the need for costly, additional separator modules that other systems require, especially when it comes to removing inner waste such as the small holes found in gift tags. Harry also flags the automation integrated into the DSM-1000, which he says transforms what has traditionally been a labour-intensive and sometimes dangerous task – changing dies. “With the DSM-1000, die changeovers are completed in mere minutes rather than the hours required by older and competing models, dramatically improving installation, training, and ongoing maintenance, adding this support ensures a system operates at peak performance and any issues are promptly addressed, minimising downtime and disruptions to business. Looking to Vivid’s solutions, the manufacturer has launched Veloton, which is compatible with its VeloBlade range of digital flatbed cutters. Veloton is a patented interchangeable system that allows users to increase their cutting speed with multiple aligned cutting heads, available in a variety of sizes to suit your needs. Controlled Production Elsewhere, Craig Harry, head of sales at Duplo UK, agrees that die-cutting is a time-tested technology that has evolved dramatically to meet modern production demands. “In today’s market, high-quality die-cutting is all about consistent precision and efficiency,” Harry says, continuing: “For many printers, investing in a quality die-cutting machine means having the capability to deliver premium, intricately shaped products in-house. “This eliminates the need to outsource, which not only reduces turnaround times but also protects revenue margins. In-house die-cutting ensures that production remains controlled, costs are kept in check, and quality isn’t compromised, even when executing more complex designs.” Advising on new investment, Harry says one of the most important bits of criteria is the machine’s ability to deliver consistent, high-quality cuts. He explains that underinvesting in this technology can lead to machines that fail to adjust for digital printing defects critical for ensuring that the print aligns perfectly with the cut. “In today’s premium print environment, such imperfections are immediately noticeable and can damage a printer’s reputation,” Harry warns. With this, Harry draws attention to some of the solutions available from Duplo, including its latest innovation, the Duplo DSM-1000 B2 die cutter. One of its standDIE-CUTTING ▲ The Veloton interchangeable system is compatible with both the Veloblade Volta and Nexus For many printers, investing in a quality die-cutting machine means having the capability to deliver premium, intricately shaped products in-house 68 email: editor@printmonthly.co.uk May / June 2025 - Issue 354
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