The role of small-format cutting has shifted significantly in recent years, moving from purely a finishing function to a key part of wider production workflows. As print service providers (PSPs) look to increase efficiency and expand their service offering, modern cutting systems are being called on to deliver not only precision, but also speed, automation, and versatility across a broader range of applications. Manufacturers continue to push innovation in this space, with advancements in areas such as automated job setup, integration with digital workflows, and the ability to handle shorter runs and more complex work. This is enabling PSPs to reduce manual intervention, minimise waste, and respond more effectively to changing customer demands. However, with these developments comes increasing pressure on businesses to keep pace. Failing to invest in the latest cutting technology can limit productivity and restrict the types of jobs that can be taken on, particularly as turnaround times tighten and expectations around quality and consistency continue to rise. As such, understanding what to look for in new equipment has never been more important. Integral to Daily Production Up first to comment is Andrew Edwards, partner sales manager of sign and graphics at Mimaki distributor Hybrid Services, who says for many PSPs, small-format vinyl cutting is so integral to daily production it is often overlooked when it comes to investment. However, he adds it underpins a significant volume of consistent, repeat work such as decals, labels, safety signage and short-run, single colour graphics. “A small-format cutting plotter is often one of the most heavily used machines on site, but not always the one that gets reviewed when equipment is being upgraded,” Edwards says, continuing: “Older cutters typically show their age through reduced accuracy, inconsistent tracking, and slower throughput. “If operators are compensating for inaccuracies or re-cutting jobs to achieve an acceptable result, productivity is already being impacted. Increased difficulty when handling laminated or specialist materials is another clear indicator that a machine is no longer keeping pace with production demands.” So, what should PSPs be looking for when in the market for a new machine? Edwards says for experienced users, preAs small-format cutting technology continues to evolve, printers face increasing pressure to invest in faster, smarter, and more versatile solutions. Rob Fletcher explores the latest developments, the risks of standing still, and what to consider when upgrading MAKING SHARP MOVES WITH A NEW INVESTMENT SMALL-FORMAT CUTTERS | ROB FLETCHER 56 Issue 360 - May | June 2026 email: editor@printmonthly.co.uk
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